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Factory address:Economic Development Zone, LuoTian County, Huanggang City, HuBei Prov., China 438000.
Office address: Room 701, Block 3, WeiLaiZhiGuang, Guanggu Avenue No.3 , Hongshan District, Wuhan, Hubei Pro., China430074
Technical Specifications of the 100 Series Liquid-Phase Gas Booster
The HYDR-STAR liquid-driven gas booster is a hydraulically powered gas pressurization unit characterized by its high boosting pressure and substantial gas flow output. It is designed to meet the demands of high-flow, high-temperature applications across a wide range of industrial uses. With a maximum hydraulic drive pressure of up to 4000 psi, it can generate output pressures exceeding 20,000 psi.
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Technical Specifications of the 100 Series Liquid-Phase Gas Booster
Product Overview
The HYDR-STAR liquid-driven gas booster is a hydraulically powered gas pressurization unit characterized by its high boosting pressure and substantial gas flow output. It is designed to meet the demands of large-flow, high-temperature applications across various industrial uses. This versatile device can handle pressures as high as 4000 psi and reliably delivers output pressures exceeding 20,000 psi. Notably, the gas compression section features a maintenance-free lubrication system, eliminating any risk of gas contamination during operation. The booster is ideal for pressurizing gases such as air, carbon dioxide, and inert gases, making it equally suitable for boosting and transporting even extremely high-pressure gases. Externally, the unit is equipped with a water-cooling jacket, which efficiently dissipates heat by circulating cooling water. This ensures that the outlet gas temperature remains well below critical levels, preventing overheating of pressurized components. By maintaining optimal operating temperatures, the booster not only preserves component integrity but also significantly extends the service life of key materials. Finally, the booster employs a robust double-acting piston design, enabling both the forward and return strokes to generate and deliver compressed gas simultaneously. This innovative configuration dramatically enhances the overall efficiency of the booster, maximizing performance while minimizing energy losses.
Feature Overview
Suitable for a variety of gases including hydrogen, helium, nitrogen, natural gas, and more;
Maximum gas output pressure is 3200 bar (46,400 psi).
Gas output flow rate up to 600 standard cubic meters per hour;
Materials and seals are suitable for use in high-pressure hydrogen environments;
Suitable for heavy-duty continuous operation;
Piston structures are more economical, stable, and reliable than diaphragm designs;
The structure is compact, making it easy to mount multiple boosters in a centralized arrangement.
Easy to maintain, with the ability to quickly replace the seal online;
Gas-liquid isolation design and a lubrication-free structure ensure the purity of the gas.
The design includes a water-cooling system to ensure the output gas does not overheat.
ATEX and CE compliant.
The advantages of the HYDR-STAR gas booster
Ultra-high-pressure cylinder barrels, particularly those used in ultra-high-pressure gas boosters, are highly susceptible to fatigue failure due to the continuous cycling of high- and low-pressure gases inside the cylinder. This can lead to leaks, cracks, or even catastrophic bursts in the pressure-bearing walls of the cylinder. The HYDR-SRAR booster’s high-pressure cylinder is crafted from a high-strength, high-toughness alloy steel and undergoes specialized anti-fatigue treatment, effectively mitigating stress-related fatigue during operation and significantly extending the cylinder’s service life under demanding conditions.
Under the friction and compression of the high-pressure piston, the inner wall of the ultra-high-pressure gas booster cylinder is prone to surface fatigue failure, resulting in peeling or pitting on the cylinder's inner surface. This accelerates seal wear, leading to leaks—or even severe damage like "pulling" the cylinder.
The high-pressure cylinder liner of the HYDR-STAR booster has undergone a specialized internal surface hardening treatment, which enhances both the strength and hardness of the liner’s inner surface while maintaining its corrosion resistance. This process prevents peeling and pitting, significantly reducing wear and tear over time.
The high-pressure cylinder liner of the HYDR-STAR booster undergoes a grinding process followed by a specialized polishing treatment. This ensures the inner surface of the cylinder achieves an exceptionally smooth finish, optimizing the micro-surface gap between the liner and piston for ideal performance. As a result, zero leakage is guaranteed, while also extending the lifespan of the piston seals.
The HYDR-STAR booster features a specially designed air-pressure piston seal, combining proprietary technology with imported materials from Europe and America. This results in excellent sealing performance, high reliability, extended service life, and significantly lower replacement costs over time.
The HYDR-STAR booster gas booster cylinder features a long-stroke, low-clearance design, resulting in exceptionally high volumetric efficiency and enabling both superior gas output performance and impressive gas compression ratios.
Technical Specifications of the 100 Series
Turbocharger Model | Structural form | Minimum Intake | Highest Intake | The most Tall Lose Go out | Output pressure formula | Stroke displacement L | Gas piston | Gas inlet | Gas outlet |
HDGB100-36 | Double-acting | 13.8 (200) | 1379(20000) | 1379(20000) | 6.7 Pa + Ps | 0.51 | 36 out of 36 | MF 9 | MF 9 |
HDGB100-42 | Double-acting | 13.8 (200) | 1034 (15,000) | 1034 (15,000) | 4.76 Pa + Ps | 0.69 | 42/42 | MF 9 | MF 9 |
HDGB100-55 | Double-acting | 7(100) | 700(10150) | 700(10150) | 2.78 Pa + Ps | 1.18 | 63 out of 63 | MF 9 | MF 9 |
HDGB100-63 | Double-acting | 7(100) | 517(7500) | 517(7500) | 2.1 Pa + Ps | 1.55 | 63 out of 63 | MF 9 | MF 9 |
HDGB100-90 | Double-acting | 7(100) | 345(5000) | 345(5000) | 1.04 Pa + Ps | 3.17 | 90/90 | MF 9 | MF 9 |
HDGB100-150 | Double-acting | 3.5(50) | 172 (2500) | 172 (2500) | 0.37 Pa + Ps | 8.83 | 150/150 | 1 NPT | 3/4 NPT |
HDGB100-150/90 | Two-stage | 3.5(50) | 0.21 Pa | 345(5000) | 1.04 Pa + 2.77 Ps | 4.41 | 150/90 | 1 NPT | MF 9 |
HDGB100-150/63 | Two-stage | 3.5(50) | 0.08 Pa | 517(7500) | 2.1 Pa + 5.66 Ps | 4.41 | 150/63 | 1NPT | MF 9 |
HDGB100-90/63 | Two-stage | 3.5(50) | 0.99 Pa | 517(7500) | 2.1 Pa + 2 Ps | 1.58 | 90/63 | MF 9 | MF 9 |
HDGB100-90/55 | Two-stage | 3.5(50) | 0.61 Pa | 700(10150) | 4.76 Pa + 4.59 Ps | 1.58 | 90/42 | MF 9 | MF 9 |
HDGB100-90/42 | Two-stage | 3.5(50) | 0.28 Pa | 1034 (15,000) | 4.76 Pa + 4.59 Ps | 1.58 | 90/42 | MF 9 | MF 9 |
HDGB100-63/36 | Two-stage | 7(100) | 1 Pa | 1379(20000) | 6.7 Pa + 2.97 Ps | 0.77 | 63/36.5 | MF 9 | MF 9 |
The maximum cycle rate is 25 cycles per minute, with a maximum drive hydraulic pressure of 250 bar. The drive cylinder has a diameter of 150 mm and a stroke of 250 mm.
For more detailed technical specifications, please contact HYDR-STAR.
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Mobile/Whatsapp:+86 13329942980
Email:sale@hydrstar.com
HYDR-STAR Fluid Control Company Limited
Factory address:
Economic Development Zone, LuoTian County, Huanggang City, HuBei Prov., China 438000.
Office address: Room 701, Block 3, WeiLaiZhiGuang, Guanggu Avenue No.3 , Hongshan District, Wuhan, Hubei Pro., China430074
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